Static Series Mk4 Headband Assembly
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The parts used in the instructions are for early production units. But the assembly process for later better versions the same.
All the parts used for the two earcups. I recommend also having needle nose tweezers and some pliers. Only 6 pieces, 2 drivers, 2 sockets, 20 M2x8mm screws and 20 M2 nuts.
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Start with the main body and 4 nuts.
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Put the nuts in the main body.
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Bring out the main body and the pad mount and 4 screws.
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Put the pad mount and the main body so the screw holes match up.
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Screw in the 4 screws
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Insert the 3.5mm socket.
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Screw in the nut holding in the socket.
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Screw in the socket nut and tighten it with the pliers.
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Insert the nuts in the sides. If the screw holes are blocked off due to the 3D printing, simply use the needle nose pliers to poke a hole.
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Connect the driver to the socket.
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Place the driver in the socket.
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Just put the driver holder over the driver. It should fit snugly over the driver. Then start screwing in the driver.
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New 3.5mm sockets are typically quite stiff, so it is recommended to use something like a 6.35mm to 3.5mm adapter to loosen the hole. Just stick it in once and pull it back out and you're done!
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Now repeat the process. I recommend that you test out the "headphones" now before assembling the entire thing so that you know that everything is functional.
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Insert 4 nuts on the 4 outer nut holders.
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Grab the shell.
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Put together the outer shell and the main body. It should fit quite snug.
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Screw in the shell via the 4 screw holes on the sides. Don't worry about the nuts falling out, I've made it so that once you put the shell on, the nuts will not fall out.
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Now to add the earpads.
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Start by adding the earpads halfway.
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Use your thumb to push the earpads onto the pad mount. The earpads should not break and are made to stretch to fit on an HM5 sized pad hanger.
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And now you're done with the earcups!